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Job Title Main Pulpit Operator
Company/Unit African Steel Mills Department Rolling Mill
Reports To Shift I/C – Mill Operations Location & Country Ikorodu
We would prefer candidates from Steel Manufacturing Industries only
Brief Job Description

As a Main Pulpit Operator in the Rolling Mill Department, your primary responsibility is to oversee and control the rolling mill operations from a central control room, known as the pulpit. This role is critical to ensuring the efficient and precise production of steel products, maintaining safety standards, and optimizing the rolling process.

The purpose of this role is to ensure the continuous and efficient operation of the rolling mill by monitoring and controlling the rolling processes, making real-time adjustments, and coordinating with other departments to achieve production targets and quality standards.
Key Responsibilities
  • Operation Control:
    1. Monitor and control the rolling mill operations from the pulpit, ensuring adherence to production schedules and quality standards.
    2. Adjust rolling mill settings and parameters to optimize the rolling process and product quality.
  • Process Monitoring:
    1. Continuously monitor rolling mill operations through computer screens, gauges, and other control instruments.
    2. Track the progress of steel slabs or billets through the rolling process, ensuring proper deformation and shaping.
  • Troubleshooting:
    1. Identify and diagnose operational issues in real-time, implementing corrective actions to minimize downtime and maintain production efficiency.
    2. Coordinate with maintenance teams to address mechanical or electrical issues promptly.
  • Quality Control:
    1. Ensure that the rolled products meet specified dimensions, surface quality, and mechanical properties.
    2. Perform quality checks and inspections, making adjustments as necessary to maintain product standards.
  • Safety and Compliance:
    1. Adhere to and enforce safety protocols and procedures within the rolling mill.
    2. Ensure compliance with environmental and safety regulations, promoting a culture of zero accidents.
  • Coordination and Communication:
    1. Communicate effectively with other departments, such as furnace operations, maintenance, and quality control, to ensure smooth production flow.
    2. Provide clear instructions and updates to the rolling mill team regarding operational changes and adjustments.
  • Reporting and Documentation:
    1. Maintain accurate records of production data, operational parameters, and any incidents or anomalies.
    2. Prepare and submit daily operational reports to supervisors and management.
Experience & Qualifications
  • Minimum 5+ years' experience in Steel Manufacturing
  • Experience in Pulpit operator at rolling mill
  • OND / HND in Mechanical Engineering, Electrical Engineering, Metallurgical Engineering, or a related field.
  • A bachelor’s degree in Mechanical, Electrical, Metallurgical, Industrial is preferred.
  • Rolling Mill Operations: Extensive experience in operating and controlling rolling mill processes, including knowledge of hot and cold rolling techniques.
  • Process Optimization: Proficiency in adjusting rolling mill parameters to optimize product quality and production efficiency.
  • Technical Knowledge: Strong understanding of the mechanical and electrical systems of rolling mills, including control systems and instrumentation.
  • Troubleshooting: Ability to diagnose and resolve operational issues quickly to minimize downtime.
  • Quality Assurance: Experience in conducting quality checks and ensuring products meet specified standards.
  • Safety Protocols: Familiarity with safety regulations and best practices in a rolling mill environment.
  • Computer Literacy: Proficiency in using control systems, industrial software, and computer applications relevant to rolling mill operations
Competencies Needed in Role
  • Behavioral Competencies:
    1. Attention to Detail: High level of precision in monitoring and controlling rolling mill operations to ensure product quality.
    2. Problem-Solving Skills: Strong ability to identify, diagnose, and resolve operational issues promptly.
    3. Communication Skills: Effective communication with team members and other departments to ensure smooth operations and coordination.
    4. Team Collaboration: Works well with others, promoting a collaborative environment to achieve production goals.
    5. Adaptability: Ability to adapt to changing conditions and operational requirements, demonstrating flexibility and resilience.
    6. Responsibility and Accountability: Takes ownership of tasks, ensuring they are completed accurately and on time, with accountability for operational performance.
    7. Safety Consciousness: Prioritizes safety in all operations, adhering to and enforcing safety protocols to prevent accidents.
  • Functional Competencies:
    1. Technical Proficiency: Expert knowledge in rolling mill operations, control systems, and process optimization.
    2. Maintenance Skills: Basic understanding of maintenance procedures to support troubleshooting and operational efficiency
    3. Operational Efficiency: Ability to optimize rolling mill operations to achieve production targets and minimize downtime.
    4. Quality Assurance: Ensures rolled products meet specified standards through rigorous quality checks and adjustments.
    5. Process Monitoring: Continuously monitors operational parameters, making real-time adjustments to maintain optimal performance.
    6. Safety and Compliance: Enforces safety protocols and ensures compliance with regulations, promoting a safe working environment.
    7. Reporting Skills: Maintains accurate operational records and prepares detailed reports for supervisors and management.
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