Employee SpeaksShift In-charge - CCM
Job Title Shift In-charge - CCM
Company/Unit African Foundries Ltd. Department Steel Melting Shop (SMS)
Reports To Head – Operations (SMS) Location & Country Ikorodu/Nigeria
We would prefer candidates from Steel Manufacturing Industries only
Brief Job Description

As the Shift In-charge - CCM at AFL, Ikorodu, Lagos, Nigeria, you will be responsible for managing shift operations in the Continuous Casting Machine (CCM) department.

Your primary duties include ensuring seamless operation, maintaining quality standards, and upholding safety protocols.

You will lead a team of operators, coordinate shift activities, and ensure efficient production processes.

Key Responsibilities
  • CCM Operation and Maintenance:
    1. Manage the operation and maintenance of the CCM during assigned shifts to ensure continuous production.
    2. Monitor equipment performance and conduct necessary repairs to minimize downtime.
  • Ladle Lining Inspection:
    1. Inspect the condition of ladle lining after each heat to ensure it meets required standards.
    2. Record and analyze data on ladle lining life and refractory usage.
  • Free Opening of Ladle:
    1. Ensure 100% free opening of ladles at the CCM without the need for lancing.
    2. Implement best practices to achieve and maintain ladle lining life as per standards.
  • Cleaning and Maintenance:
    1. Oversee the cleaning of fixed nozzles, slide gates, collector nozzles, and slag removal from ladles after each cast.
    2. Ensure proper maintenance and partial repair of equipment.
  • Slide Gate and Ladle Nozzle Management:
    1. Manage the fixing and maintenance of slide gates and ladle nozzles to ensure efficient heat carrying from furnaces.
    2. Maintain daily records of ladle refractory usage and performance.
  • Shift Supervision:
    1. Supervise manpower and their activities during the shift to ensure smooth operations.
    2. Maintain operational and maintenance logbooks and checklists regularly.
  • Process Parameters and Quality Control:
    1. Ensure proper process parameters are followed as per SOP to maintain billet quality.
    2. Document all operations and maintenance activities as per SOP.
  • Inter-Department Communication:
    1. Facilitate effective communication and planning within and between departments to ensure smooth operations.
    2. Coordinate with other departments to address any operational issues promptly.
  • Safety Management:
    1. Ensure the safety of both manpower and machinery during the shift.
    2. Implement and enforce safety protocols to minimize risks.
  • Overall Shift Responsibility:
    1. Take overall responsibility for CCM operations during the shift, ensuring efficiency and quality.
    2. Perform additional tasks as assigned by management from time to time.
Experience & Qualifications
  • Minimum 10 years' experience; 15 years' of experience is preferred.
  • HND/B.Eng. in Mechanical Engineering; Advanced certifications in refractory materials and metallurgy preferred.
  • Ladle Lining Process: Expertise in the ladle lining process to ensure durability and performance.
  • Machine Cleaning: Proficient in cleaning and maintaining CCM machinery, including nozzles and slide gates.
  • Team Leadership: Experience in leading and managing a team effectively.
  • Shift Coordination: Skilled in coordinating shift activities to ensure continuous operation
  • Safety Standards Compliance: Strong commitment to maintaining and enforcing safety standards.
Competencies Needed in Role
  • Behavioral Competencies:
    1. Leadership: Ability to lead and inspire a team, making effective decisions under pressure.
    2. Communication: Excellent verbal and written communication skills for clear and effective interaction.
    3. Integrity: Uphold ethical standards and practices.
    4. Hard Work: Demonstrates dedication and a strong work ethic.
    5. Emotional Intelligence: Ability to manage and understand emotions, fostering a positive work environment.
    6. Safety Conscious: Prioritize and enforce safety protocols.
  • Functional Competencies:
    1. Technical Knowledge: In-depth understanding of CCM operations and mechanical systems.
    2. Quality Assurance: Expertise in maintaining quality standards in CCM and SMS processes.
    3. Team Management: Capability to seamlessly lead and manage a team for optimal performance.
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